Custom Hydraulic Cylinders for Metallurgical & Heavy Machinery

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Rapid-Prototype Custom Hydraulic Cylinders

Accelerate your project timelines with our rapid-prototype custom hydraulic cylinder service. Leveraging our advanced engineering and manufacturing capabilities, we can quickly deliver prototype cylinders for testing and validation, helping you bring your equipment to market faster.
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Why choose us?

Wide Range of Specialized Designs

We offer a broad spectrum of custom hydraulic cylinder designs, including compact units for tight spaces, long-stroke cylinders for extended reach, high-temperature models for steel mills, and corrosion-resistant versions for marine or chemical environments. We have a solution for virtually any challenge.

Integrated Solutions with Smart Features

Our custom hydraulic cylinders can be designed with integrated position or pressure feedback for precise closed-loop control. This all-in-one intelligent solution simplifies system design, reduces installation complexity, and is ideal for advanced automation and servo hydraulic systems.

Comprehensive Custom Engineering Capabilities

As a "national intellectual property advantage enterprise", we specialize in custom hydraulic cylinder engineering for any application. From high-precision servo cylinders to heavy-duty metallurgical units, we leverage our deep expertise to design solutions that perfectly match your unique force, stroke, and environmental requirements.

Related products

Tianjin Uranus Hydraulic Machinery Co., Ltd. offers custom hydraulic cylinders for the defense and military sector, where reliability, survivability, and performance under extreme conditions are paramount. As a national intellectual property advantage enterprise with over 30 years of manufacturing experience, we design cylinders for applications such as weapon systems, vehicle suspension, aircraft ground support equipment, and naval gun mounts. Our cylinders are built to meet military standards (MIL-STD) for shock, vibration, temperature extremes, and electromagnetic interference. For armored vehicle suspension, we provide custom hydropneumatic cylinders that combine a hydraulic cylinder with an integrated gas spring. These cylinders provide variable ride height and shock absorption for rough terrain. They are constructed from high-strength steel with a corrosion-resistant finish, and they feature redundant seals and fail-safe lock valves. For a European defense contractor, we supplied suspension cylinders for a wheeled armored vehicle, operating at pressures up to 300 bar and with a service life of 10,000 kilometers without maintenance. For weapon systems, such as howitzers and naval guns, we design custom cylinders for recoil absorption and gun elevation/depression. These cylinders must withstand extremely high shock loads and rapid cycling. We use forged components, heavy-duty bearings, and specially formulated seals that can handle the high pressures and temperatures generated during firing. For a US-based defense company, we provided recoil cylinders for a 155mm towed howitzer. The cylinders have a bore of 150 mm and a stroke of 500 mm, and they are designed to absorb a recoil force of over 50 tons. They passed all MIL-STD-810 environmental tests. For aircraft ground support equipment, such as mobile boarding stairs and cargo loaders, we provide custom cylinders that must be lightweight and corrosion-resistant for outdoor use. We use high-strength aluminum alloys and stainless steel rods, with a protective coating system. For a Canadian aerospace contractor, we supplied a set of custom cylinders for a mobile maintenance platform used on military airbases. The cylinders feature integrated locking mechanisms for safety and have been in service for over 15 years. Our manufacturing process for military cylinders includes strict quality control with traceability of all materials, non-destructive testing of welds and critical components, and performance verification under simulated mission profiles. We provide full documentation, including first article inspection reports, material certifications, and test records. Our team is experienced in working with government specifications and can accommodate ITAR restrictions as needed. For a custom cylinder for your defense or military application and a quote, please contact us.

Frequently Asked Questions

What is your typical lead time for custom hydraulic systems?

Lead times for custom hydraulic systems vary depending on the complexity, size, and specifications of the system. Standard custom cylinders may have lead times of 4 to 8 weeks, while complete custom hydraulic systems or large presses may require 12 to 20 weeks. We work closely with clients to establish realistic schedules and can often provide expedited options for urgent needs. Our manufacturing facility is equipped to handle both rapid prototyping and large-scale production, allowing us to balance speed with quality.
Our servo hydraulic cylinders are ideal for testing applications because they deliver precise, repeatable force and position control with low friction and high stiffness. We offer cylinders with integrated feedback sensors such as LVDTs or magnetostrictive probes, enabling closed-loop control for accurate test results. For high-frequency applications, we provide cylinders with hydrostatic bearings that offer zero friction and infinite wear life. Our cylinders are designed for the dynamic demands of materials testing, fatigue testing, and structural testing, ensuring reliable performance over millions of cycles.
Our hydraulic nuts provide uniform, precise bolt tensioning, which is critical for maintaining joint integrity under extreme vibration and shock loads. They eliminate the inaccuracies of torque wrenches and reduce the risk of bolt fatigue or thread galling. We offer custom-engineered nuts for specific thread sizes and load capacities, with safety features such as pressure relief valves and visual indicators. Our hydraulic nuts are used in applications such as wind turbines, large presses, and metallurgical equipment, where reliable, repeatable clamping is essential.
We support product maintenance and repair through comprehensive documentation, spare parts availability, and technical assistance. Our cylinders and systems are designed with serviceability in mind, featuring removable gland nuts, replaceable wear strips, and cartridge-type seals that can be serviced without full disassembly. We provide detailed maintenance manuals and can offer on-site training for your maintenance teams. Our technical support team is available to assist with troubleshooting, and we maintain a global spare parts inventory to support quick repairs and minimize downtime.

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Customer Reviews

James Wilson

We needed a custom hydraulic cylinder for a marine application that would withstand saltwater corrosion. Tianjin Uranus designed a cylinder with stainless steel components and special coatings that has performed exceptionally well in the harsh marine environment. The cylinder has been deployed for over 18 months with no signs of corrosion or wear. The Uranus engineering team was knowledgeable about marine applications and provided a solution that met all our requirements. I am very satisfied with the quality and durability of this custom cylinder.

Dr. Thomas Schmidt

Our servo hydraulic system requires a custom cylinder with very tight tolerances and low friction. Tianjin Uranus designed a cylinder with precision-ground components and low-friction seals that delivers exceptional performance. The cylinder features integrated LVDT feedback for precise position control. The Uranus team worked closely with us to ensure the cylinder met our dynamic performance requirements. The cylinder has been operating reliably in our servo system for over two years. The engineering and manufacturing quality is top-notch.

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For replacement or retrofit projects, please upload your existing drawings, OEM part numbers, or basic parameters. Our engineers will evaluate feasibility within 24–48 hours.
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Tailored Engineering for Any Application or Environment

Tailored Engineering for Any Application or Environment

As a national intellectual property advantage enterprise, we specialize in custom hydraulic cylinders engineered to meet your exact specifications. Our design process analyzes your force, stroke, mounting, environmental conditions, and performance targets to develop a cylinder optimized for your application. We offer a wide range of materials, seal technologies, and features, including integrated position feedback, corrosion-resistant coatings, high-temperature seals, and hydrostatic bearings. With in-house engineering, manufacturing, and testing, we deliver custom cylinders that provide precise fit, reliable performance, and long service life for your unique equipment.
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