Custom Hydraulic Cylinders for Metallurgical & Heavy Machinery

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Custom Hydraulic Cylinders with Integrated Feedback

Enhance your system's control capabilities with our custom hydraulic cylinders featuring integrated position or pressure feedback. This all-in-one solution simplifies installation, reduces potential failure points, and is ideal for servo hydraulic systems requiring precise closed-loop control.
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Why choose us?

Rapid Prototyping & Fast Turnaround

Accelerate your project timelines with our rapid prototype custom hydraulic cylinder service. Leveraging our advanced engineering and manufacturing capabilities, we can quickly deliver prototype cylinders for testing and validation, helping you bring your equipment to market faster.

Wide Range of Specialized Designs

We offer a broad spectrum of custom hydraulic cylinder designs, including compact units for tight spaces, long-stroke cylinders for extended reach, high-temperature models for steel mills, and corrosion-resistant versions for marine or chemical environments. We have a solution for virtually any challenge.

Integrated Solutions with Smart Features

Our custom hydraulic cylinders can be designed with integrated position or pressure feedback for precise closed-loop control. This all-in-one intelligent solution simplifies system design, reduces installation complexity, and is ideal for advanced automation and servo hydraulic systems.

Related products

For the water and wastewater treatment industry, Tianjin Uranus Hydraulic Machinery Co., Ltd. offers custom hydraulic cylinders that provide reliable actuation for gates, valves, screens, and sludge handling equipment. These cylinders must resist corrosion from moisture, chemicals, and biological agents, and operate in wet or submerged conditions. As a national high-tech enterprise with over 30 years of experience, we design cylinders with stainless steel components, specialized coatings, and robust seal systems to ensure long service life in these challenging environments. Our custom cylinders for sluice gates and weirs are typically large, with strokes up to 10 meters. They are often required to operate under water or in partially submerged conditions. We use 316L stainless steel for the rod and cylinder body, or we apply a heavy-duty epoxy coating over carbon steel for a more economical solution. The seal system includes multiple wipers and scrapers to prevent ingress of debris. For a municipal water treatment plant in China, we supplied 12 custom gate cylinders with a bore of 100 mm and a stroke of 3,000 mm. The cylinders are equipped with position sensors to provide feedback to the SCADA system. They have been operating for over 12 years with only routine maintenance. For screen cleaning equipment, we provide custom cylinders that drive rakes or brushes. These cylinders cycle frequently and are exposed to abrasive grit and debris. We use hard chrome-plated rods, bronze bearings, and heavy-duty polyurethane seals. For a UK wastewater treatment plant, we supplied custom cylinders for a step screen cleaner, operating at 20 cycles per hour, 24/7. The cylinders have achieved a service life of over 2 million cycles. For sludge press equipment, such as filter presses, our custom cylinders generate high forces to dewater sludge. These cylinders have large bores (up to 400 mm) and short strokes, operating at pressures up to 300 bar. We use forged components and high-strength tie rods. For a French sludge treatment company, we provided custom cylinders for a recessed plate filter press, with a clamping force of 500 tons. The cylinders are equipped with automatic pressure maintenance systems and have been in service for over 7 years. Our manufacturing process includes 100 percent non-destructive testing of critical welds, pressure testing, and functional testing with water or oil. We provide a detailed test report and a five-year warranty on the rod coating. For a custom cylinder for your water or wastewater application and a quote, please contact our engineering team.

Frequently Asked Questions

How do you ensure the reliability of your high pressure hydraulic cylinders?

Our high pressure hydraulic cylinders are designed with safety factors that exceed industry standards. We use premium alloy steels, often forged for critical components, and employ advanced sealing technologies with redundant seal profiles. Each cylinder undergoes rigorous testing, including hydrostatic testing at 1.5 times the rated pressure, to verify integrity. We also perform non-destructive testing on critical welds and components. Our design process includes finite element analysis to optimize the cylinder structure for pressure containment and fatigue life, ensuring long-term reliability.
Our servo hydraulic cylinders are ideal for testing applications because they deliver precise, repeatable force and position control with low friction and high stiffness. We offer cylinders with integrated feedback sensors such as LVDTs or magnetostrictive probes, enabling closed-loop control for accurate test results. For high-frequency applications, we provide cylinders with hydrostatic bearings that offer zero friction and infinite wear life. Our cylinders are designed for the dynamic demands of materials testing, fatigue testing, and structural testing, ensuring reliable performance over millions of cycles.
Our hydraulic nuts provide uniform, precise bolt tensioning, which is critical for maintaining joint integrity under extreme vibration and shock loads. They eliminate the inaccuracies of torque wrenches and reduce the risk of bolt fatigue or thread galling. We offer custom-engineered nuts for specific thread sizes and load capacities, with safety features such as pressure relief valves and visual indicators. Our hydraulic nuts are used in applications such as wind turbines, large presses, and metallurgical equipment, where reliable, repeatable clamping is essential.
We support product maintenance and repair through comprehensive documentation, spare parts availability, and technical assistance. Our cylinders and systems are designed with serviceability in mind, featuring removable gland nuts, replaceable wear strips, and cartridge-type seals that can be serviced without full disassembly. We provide detailed maintenance manuals and can offer on-site training for your maintenance teams. Our technical support team is available to assist with troubleshooting, and we maintain a global spare parts inventory to support quick repairs and minimize downtime.

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Customer Reviews

James Wilson

We needed a custom hydraulic cylinder for a marine application that would withstand saltwater corrosion. Tianjin Uranus designed a cylinder with stainless steel components and special coatings that has performed exceptionally well in the harsh marine environment. The cylinder has been deployed for over 18 months with no signs of corrosion or wear. The Uranus engineering team was knowledgeable about marine applications and provided a solution that met all our requirements. I am very satisfied with the quality and durability of this custom cylinder.

Andrew Taylor

We needed a prototype custom hydraulic cylinder quickly for a new machine design. Tianjin Uranus was able to deliver a high-quality custom cylinder in just four weeks. The cylinder features a compact design with integrated manifolds and meets all our performance specifications. The Uranus team was responsive and provided excellent support throughout the process. The prototype has been performing well, and we plan to order production quantities from Uranus. Their ability to deliver custom cylinders quickly without compromising quality is impressive.

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For replacement or retrofit projects, please upload your existing drawings, OEM part numbers, or basic parameters. Our engineers will evaluate feasibility within 24–48 hours.
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Tailored Engineering for Any Application or Environment

Tailored Engineering for Any Application or Environment

As a national intellectual property advantage enterprise, we specialize in custom hydraulic cylinders engineered to meet your exact specifications. Our design process analyzes your force, stroke, mounting, environmental conditions, and performance targets to develop a cylinder optimized for your application. We offer a wide range of materials, seal technologies, and features, including integrated position feedback, corrosion-resistant coatings, high-temperature seals, and hydrostatic bearings. With in-house engineering, manufacturing, and testing, we deliver custom cylinders that provide precise fit, reliable performance, and long service life for your unique equipment.
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