High-Performance Hydraulic Manifolds for Industrial Equipment

Our high pressure manifold blocks are purpose-built for systems operating at up to 100 MPa, leveraging quenched and tempered 4140 steel (tensile strength ≥1,040 MPa) with a minimum wall thickness of 12 mm to withstand extreme pressures. The blocks undergo deep cryogenic treatment (-196°C) to enhance fatigue life (≥10⁶ cycles at 70% yield), while internal bores are hard chrome-plated (25-30μm) and superfinished (Ra ≤0.1μm) to reduce friction and wear. Featuring finite element analysis (FEA)-optimized flow paths, these blocks minimize pressure drop to <0.5 bar even at flow rates up to 300 L/min. The design integrates cartridge valves (ISO 7368) with pressure ratings up to 80 MPa, and optional pilot-operated check valves for load holding. A unique stress-relief groove design prevents cracking in high-stress areas, validated through 1,000-hour continuous pressure cycling at 120% rated pressure. Used in hydroforming presses, deep-sea submersible systems, and aerospace actuators, these blocks comply with MIL-H-5606 for hydraulic components. Each block is serialized for traceability and undergoes ultrasonic testing (UT) and magnetic particle inspection (MPI) to ensure material integrity. Contact us for high pressure cycle test data or view 3D models of stress distribution analysis.