Custom Hydraulic Cylinders for Metallurgical & Heavy Machinery

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Precision-Engineered Custom Hydraulic Cylinders

We provide precision-engineered custom hydraulic cylinders for applications demanding exacting control. Leveraging our expertise in servo hydraulic systems, we design cylinders with low friction, high stiffness, and integrated feedback for unparalleled performance in testing, automation, and high-precision manufacturing.
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Why choose us?

Wide Range of Specialized Designs

We offer a broad spectrum of custom hydraulic cylinder designs, including compact units for tight spaces, long-stroke cylinders for extended reach, high-temperature models for steel mills, and corrosion-resistant versions for marine or chemical environments. We have a solution for virtually any challenge.

Integrated Solutions with Smart Features

Our custom hydraulic cylinders can be designed with integrated position or pressure feedback for precise closed-loop control. This all-in-one intelligent solution simplifies system design, reduces installation complexity, and is ideal for advanced automation and servo hydraulic systems.

Comprehensive Custom Engineering Capabilities

As a "national intellectual property advantage enterprise", we specialize in custom hydraulic cylinder engineering for any application. From high-precision servo cylinders to heavy-duty metallurgical units, we leverage our deep expertise to design solutions that perfectly match your unique force, stroke, and environmental requirements.

Related products

Tianjin Uranus Hydraulic Machinery Co., Ltd. provides custom hydraulic cylinders for the renewable energy sector, specifically for concentrated solar power (CSP) plants and hydrokinetic turbines. As a national intellectual property advantage enterprise with over 30 years of hydraulic experience, we design cylinders that operate reliably in high-temperature, high-radiation, or underwater environments. For CSP plants, our custom cylinders are used to position heliostats (mirrors) to track the sun. These cylinders must have very low power consumption (to allow solar-powered operation) and high precision. We use low-friction seals, lightweight aluminum construction, and integrated magnetic position sensors. For a Spanish CSP plant, we supplied over 1,000 custom heliostat cylinders with a stroke of 500 mm and a positioning accuracy of ±0.5 mm. The cylinders are designed for a 25-year service life and have been operating for over 8 years. For hydrokinetic turbines (underwater turbines that generate power from river or tidal currents), we provide custom cylinders for blade pitch control and yaw systems. These cylinders must be completely sealed against water ingress and operate at depths up to 50 meters. We use pressure-balanced seals, corrosion-resistant alloys (super duplex stainless steel), and we fill the cylinder with a biodegradable hydraulic fluid. For a Canadian hydrokinetic turbine developer, we supplied custom pitch control cylinders that have been submerged for over 5 years with no maintenance. For geothermal power plants, we provide custom cylinders for valve actuation and wellhead equipment. These cylinders must withstand high temperatures (up to 150°C) and corrosive brines. We use high-temperature seals (Kalrez), and the cylinder body is made from Inconel or Hastelloy. For a New Zealand geothermal plant, we supplied custom cylinders that have been in service for over 7 years in a 130°C environment. Our manufacturing process includes salt spray testing for corrosion resistance, and for underwater cylinders we perform a pressure test in a water tank. For a custom cylinder for your renewable energy application and a quote, please contact us.

Frequently Asked Questions

What makes your metallurgical hydraulic cylinders suitable for steel mills?

Our metallurgical hydraulic cylinders are specifically engineered for the extreme conditions found in steel mills and foundries. They feature robust construction with thick-walled tubing, heavy-duty rod ends, and high-temperature seals that maintain integrity in ambient temperatures exceeding 200°C. We use induction-hardened, chrome-plated rods for wear resistance, and offer ceramic coatings for applications with extreme abrasion from scale. Corrosion-resistant options are available for water-intensive environments. These cylinders are designed for continuous operation, high shock loads, and long service life in demanding mill applications.
Our high pressure hydraulic cylinders are designed with safety factors that exceed industry standards. We use premium alloy steels, often forged for critical components, and employ advanced sealing technologies with redundant seal profiles. Each cylinder undergoes rigorous testing, including hydrostatic testing at 1.5 times the rated pressure, to verify integrity. We also perform non-destructive testing on critical welds and components. Our design process includes finite element analysis to optimize the cylinder structure for pressure containment and fatigue life, ensuring long-term reliability.
Tianjin Uranus has over 30 years of experience serving the metallurgical industry. We have supplied hydraulic cylinders and systems to steel mills and foundries for applications such as continuous casting, rolling mills, furnace equipment, and shears. Our products are designed to withstand the extreme conditions of this industry, including high temperatures, shock loads, and pervasive contamination. We understand the critical need for uptime in steel production and engineer our solutions for maximum reliability and serviceability in mill environments.
Yes, we specialize in upgrading and retrofitting existing hydraulic equipment. Our team can assess your current machinery and recommend modernizations to improve performance, energy efficiency, or reliability. This may include replacing outdated hydraulic systems with energy-efficient servo-driven systems, upgrading cylinders with integrated feedback for better control, or installing new hydraulic power units. We design retrofit solutions to integrate with your existing mechanical structure and control systems, minimizing downtime and maximizing the return on your investment.

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Customer Reviews

Dr. Thomas Schmidt

Our servo hydraulic system requires a custom cylinder with very tight tolerances and low friction. Tianjin Uranus designed a cylinder with precision-ground components and low-friction seals that delivers exceptional performance. The cylinder features integrated LVDT feedback for precise position control. The Uranus team worked closely with us to ensure the cylinder met our dynamic performance requirements. The cylinder has been operating reliably in our servo system for over two years. The engineering and manufacturing quality is top-notch.

Dr. Mark Anderson

We needed a custom hydraulic cylinder with very specific requirements for a unique aerospace test fixture. Tianjin Uranus designed and manufactured a cylinder that perfectly met our specifications. The cylinder features a non-standard bore size, specialized mounting, and integrated position feedback. The engineering team was collaborative and provided detailed CAD models and simulations. The cylinder has been operating flawlessly for over a year. The quality of the machining and assembly is outstanding. I highly recommend Uranus for custom hydraulic cylinder projects.

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For replacement or retrofit projects, please upload your existing drawings, OEM part numbers, or basic parameters. Our engineers will evaluate feasibility within 24–48 hours.
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Tailored Engineering for Any Application or Environment

Tailored Engineering for Any Application or Environment

As a national intellectual property advantage enterprise, we specialize in custom hydraulic cylinders engineered to meet your exact specifications. Our design process analyzes your force, stroke, mounting, environmental conditions, and performance targets to develop a cylinder optimized for your application. We offer a wide range of materials, seal technologies, and features, including integrated position feedback, corrosion-resistant coatings, high-temperature seals, and hydrostatic bearings. With in-house engineering, manufacturing, and testing, we deliver custom cylinders that provide precise fit, reliable performance, and long service life for your unique equipment.
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